Max Gibson lab notebook

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Scout Drone: Your AI Carrier Pigeon

Concept render or vendor photo of Scout Drone: Your AI Carrier Pigeon

Concept assembly guide derived from the staged build plan. Not a certified engineering drawing. Prices are estimates (Oct 2026); nothing here is a purchase. Every step and every BOM line links to the part. Downloads: step-by-step PDF · BOM PDF · original brochure PDF

Step-by-step build (one action per step)

Stage 1

  1. Assemble the 7-inch frame.
    Part S1: Light 7-inch LR carbon frame (Chimera7 class) ×1 · ~$40 · Buy: Amazon search
  2. Bolt one 1300KV motor on each arm.
    Part S2: 2806.5/2807 1300KV 6S motors ×4 · ~$70 · Buy: Amazon search
  3. Mount the SpeedyBee F405 V4 stack on the 30x30 standoffs.
    Part S4: SpeedyBee F405 V4 BLS 60A stack ×1 · $76 · Buy: SpeedyBee
  4. Solder motor leads and XT60 to the ESC.
    Part S4: SpeedyBee F405 V4 BLS 60A stack ×1 · $76 · Buy: SpeedyBee
  5. Flash ArduPilot to the F405.
    Part S4: SpeedyBee F405 V4 BLS 60A stack ×1 · $76 · Buy: SpeedyBee
  6. Mount the M10Q GPS on the printed mast; wire to a UART.
    Part S5: Matek M10Q-5883 GPS/compass ×1 · $43 · Buy: Boulder MultiRotor (Matek)
  7. Bind the ELRS Lite receiver (override only); wire to a UART.
    Part S8: RadioMaster Pocket ELRS + BetaFPV ELRS Lite RX (override) ×1 · ~$80 · Buy: Amazon search
  8. Flash the Pi Zero 2 W card; mount it with the 5V 3A BEC.
    Part S6: Raspberry Pi Zero 2 W + 64 GB microSD + 5V 3A BEC ×1 · ~$33 · Buy: Raspberry Pi
  9. Connect Pi Zero UART to the FC for MAVLink.
    Part S6: Raspberry Pi Zero 2 W + 64 GB microSD + 5V 3A BEC ×1 · ~$33 · Buy: Raspberry Pi
  10. Mount Camera Module 3 in the TPU pod; connect ribbon to the Pi Zero.
    Part S7: Pi Camera Module 3 in TPU pod ×1 · $25 · Buy: Raspberry Pi
  11. Fit the Remote ID module and register with FAA.
    Part S10: Remote ID broadcast module ×1 · ~$35 · Buy: Amazon search
  12. Strap on strobe; tidy wiring with standoffs and straps.
    Part S11: Misc: silicone wire, XT60, straps, standoffs, strobe ×1 · ~$15 · Buy: Amazon search
  13. Fit the 6S 21700 pack under the frame.
    Part S9: 6S1P 21700 Li-ion pack (Molicel P45B), XT60 ×1 · ~$65 · Buy: Amazon search
  14. Fit props last; run a tethered hover test.
    Part S3: 7-inch bi-blade LR props, 3 sets ×1 · ~$12 · Buy: Amazon search

Stage 2

  1. Swap or add the Radxa Zero 3W for on-board detection.
    Part S12: Radxa Zero 3W (detection upgrade) ×1 · $28-43 · Buy: Amazon search

Stage 3

  1. Add the spare 6S pack to the kit.
    Part S13: Spare 6S pack ×1 · ~$30 · Buy: Amazon search

Stage 4

  1. (Optional) Stack the SIM7080G HAT for cellular alerts.
    Part S14: Waveshare SIM7080G Cat-M HAT (cellular add-on) ×1 · $31.99 · Buy: Waveshare
  2. (Optional) Add the ideal-diode brain battery for hot swaps.
    Part S15: Pololu ideal diode (brain hot-swap battery) ×1 · ~$45 · Buy: Pololu

Optional

  1. (Optional) Plug the InfiRay P2 Pro into the companion USB.
    Part S16: InfiRay P2 Pro thermal camera (optional) ×1 · $249 · Buy: InfiRay

Bill of materials

IDStagePartQtyPriceBuy
S1Stage 1Light 7-inch LR carbon frame (Chimera7 class)1~$40Amazon search
S2Stage 12806.5/2807 1300KV 6S motors4~$70Amazon search
S3Stage 17-inch bi-blade LR props, 3 sets1~$12Amazon search
S4Stage 1SpeedyBee F405 V4 BLS 60A stack1$76SpeedyBee
S5Stage 1Matek M10Q-5883 GPS/compass1$43Boulder MultiRotor (Matek)
S6Stage 1Raspberry Pi Zero 2 W + 64 GB microSD + 5V 3A BEC1~$33Raspberry Pi
S7Stage 1Pi Camera Module 3 in TPU pod1$25Raspberry Pi
S8Stage 1RadioMaster Pocket ELRS + BetaFPV ELRS Lite RX (override)1~$80Amazon search
S9Stage 16S1P 21700 Li-ion pack (Molicel P45B), XT601~$65Amazon search
S10Stage 1Remote ID broadcast module1~$35Amazon search
S11Stage 1Misc: silicone wire, XT60, straps, standoffs, strobe1~$15Amazon search
S12Stage 2Radxa Zero 3W (detection upgrade)1$28-43Amazon search
S13Stage 3Spare 6S pack1~$30Amazon search
S14Stage 4Waveshare SIM7080G Cat-M HAT (cellular add-on)1$31.99Waveshare
S15Stage 4Pololu ideal diode (brain hot-swap battery)1~$45Pololu
S16OptionalInfiRay P2 Pro thermal camera (optional)1$249InfiRay

"Amazon search" links open a search for that exact part spec; no listing has been chosen and no affiliate tag is used. Nothing has been purchased.